Pick N1

客户问题Customer Challenges

机器人把料箱送到工站，并不等于整个作业已经自动化。

Delivering a tote to the workstation does not automate the entire task.

• 入仓装箱存在超高风险：货物放入料箱后如果高出允许高度，可能影响后续机器人搬运、设备通行或仓内运行，需要在进入后续流程前及时发现。 Inbound loads can exceed the tote height: goods that protrude above the allowable tote height may interfere with downstream robot movement, clearance or warehouse operations and should be detected before the next process.
• 目视判断不稳定：不同人员对“是否超高”的判断容易受视角、经验和作业节奏影响。 Visual judgment is inconsistent: manual checks can vary with viewing angle, operator experience and workload.
• 拣选位置需要更直观：多格口料箱到达工作站后，操作员仍需快速判断应该从哪个格口拣选，信息与物理位置之间存在切换成本。 Picking locations need to be obvious: when a multi-compartment tote arrives, operators still need to identify the correct compartment quickly, creating a gap between digital instructions and the physical location.
• 多规格料箱增加复杂度：不同分格、方向和尺寸要求系统能够灵活映射检测与灯光指示逻辑。 Multiple tote formats add complexity: different layouts, orientations and dimensions require flexible mapping of inspection and LED-guidance logic.
• 异常与任务状态需要闭环：超高报警、人工处理、复测，以及 WES/RMS 业务状态如果彼此割裂，会增加现场操作和排障成本。 Exceptions and task status need a closed loop: over-height alerts, manual correction, re-inspection and WES/RMS status should work as one coordinated process.

工作方式How It Works

Pick N1 通过两条核心业务流程服务同一机器人工作站。

Pick N1 supports two core workflows within the same robot workstation environment.

A | 入仓超高检测

A | Inbound Over-height Inspection

• A1 | 装箱/上架：货物放入料箱，系统按设定的允许高度平面进行检测。 A1 | Load / Put-away: Goods are placed into the tote and checked against the configured allowable height plane.
• A2 | 超高判断：雷达检测到货物超过料箱允许高度时，系统触发可视化报警。 A2 | Over-height Decision: If the sensor detects goods protruding above the allowed tote height, the system triggers a visual alert.
• A3 | 人工处理：操作人员调整货物，消除超高状态。 A3 | Manual Correction: The operator adjusts the load to remove the over-height condition.
• A4 | 二次复测：按下实体复测按钮重新检测；通过后恢复正常并按业务逻辑回执 RMS。 A4 | Secondary Inspection: The operator presses the physical re-check button. Once the load passes, the system returns to normal and reports to the RMS according to the workflow.

B | 工作站拣选指示

B | Picking Guidance at the Workstation

• B1 | 料箱到站：机器人将待拣料箱送至工作站。 B1 | Tote Arrives: The robot delivers the tote to the workstation.
• B2 | WES 下发任务：系统接收目标格口、颜色等业务指令。 B2 | WES Task: The system receives the target compartment, color and related picking instructions.
• B3 | 灯带指示：LED 灯带点亮目标格口/区域，引导操作人员拣选正确产品。 B3 | LED Guidance: The LED strip highlights the target compartment or area, guiding the operator to pick the correct item.
• B4 | 完成任务：操作员完成拣选，系统进入下一业务步骤。 B4 | Task Completed: The operator completes the pick and the system proceeds to the next workflow step.

核心价值Core Value

• 一套系统覆盖两个关键环节：同时服务入仓料箱高度合规检查和到站后的拣选指示，减少工作站功能割裂。 Two critical tasks in one system: support inbound tote-height compliance checks and LED-guided picking at the workstation without separating the two capabilities.
• 超高问题更早发现：在货物进入后续机器人搬运/仓内流程前自动检查，异常即报警。 Detect over-height issues earlier: check loads before they enter downstream robot movement or warehouse processes and alert operators immediately when an exception occurs.
• 拣选指令直接落到格口：把 WES 数字任务转化为现场 LED 指引，减少操作员寻找和判断。 Bring digital instructions to the compartment: translate WES tasks into physical LED guidance, reducing operator searching and interpretation.
• 异常可处理、可复测：报警后支持人工调整与实体按钮二次检测，形成可执行闭环。 Make exceptions actionable and re-checkable: support manual correction and one-button secondary inspection after an alert.
• 支持多规格工作站：可配置料箱分格、方向、灯带参数和检测区域，适配不同现场条件。 Adapt to different workstation configurations: configure tote layouts, orientation, LED parameters and detection zones for different site conditions.
• 部署可复制：网络、雷达区域及 JSON 配置可保存/导入，便于同类工作站复制。 Replicate deployments: save and import network, sensor-zone and JSON configurations across similar workstations.

关键能力Key Features

• 料箱超高自动检测：按照配置的高度/检测区域识别货物是否超过料箱允许高度。 Automatic tote over-height detection: check whether goods protrude above the tote’s allowable height based on the configured height plane / inspection zone.
• 可配置检测与屏蔽区域：支持根据工作站结构设置有效检测区域，并屏蔽固定障碍物或无需检测区域。 Configurable detection and masking zones: define the active inspection area and exclude fixed obstacles or non-inspection regions.
• 多格口 LED 拣选指示：根据 WES 任务点亮对应格口，支持常亮、呼吸、闪烁和多格口控制。 Multi-compartment LED picking guidance: illuminate the target compartment according to WES tasks, with steady, breathing, flashing and multi-compartment control modes.
• 多规格料箱配置：支持 1×1、1×2、1×3、1×4、2×1、2×2、2×3、2×4 等基础分格模式。 Multiple tote layouts: support basic configurations including 1×1, 1×2, 1×3, 1×4, 2×1, 2×2, 2×3 and 2×4.
• 二次检测闭环：超高报警后，操作员处理异常并通过实体按钮重新检测。 Secondary inspection loop: after an over-height alert, operators can correct the load and trigger a re-check with a physical button.
• 安全灯/现场信号同步：可读取 R/G/B 安全信号及机器人到位等隔离输入，具体以项目配置为准。 Safety-light / field-signal synchronization: read isolated inputs such as R/G/B safety signals and robot-arrival status, depending on project configuration.
• Web 配置与设备管理：支持网络、料箱、灯带、检测、RMS 服务及版本等配置。 Web-based configuration and device management: configure network, tote, LED, inspection, RMS service and version settings through the local interface.
• 配置导入/导出：支持 JSON 配置文件保存与复用，降低重复调试工作量。 Configuration import/export: save and reuse JSON configuration files to reduce repeated commissioning.

规格说明Specifications

• 产品形态：机器人拣选工站超高检测 + LED 拣选指示一体系统 Product type: Integrated over-height detection + LED picking-guidance system for robot picking workstations
• 料箱分格：1×1 至 2×4，共 8 种基础组合 Tote layouts: 1×1 to 2×4, eight basic configurations
• 灯带配置：灯带长度、灯珠密度、通道及安装方向可配置 LED configuration: configurable strip length, LED density, channel and installation direction
• 二次检测：实体按钮触发复测 Secondary inspection: physical button to trigger re-inspection
• 网络：Ethernet / Static IP Networking: Ethernet / Static IP
• 配置文件：JSON 导入 / 导出 Configuration: JSON import / export
• 系统接口：RMS: TCP；WES: HTTP（按现有项目资料，最终以接口文档为准） System interfaces: RMS: TCP; WES: HTTP (based on current project documentation; final scope subject to interface specifications)
• 供电：24V 系统输入；内部转换与接口以正式电气规格为准 Power: 24V system input; internal conversion and connectors subject to final electrical specification

检测传感器、主控型号、灯带亮度等级、界面语言与认证/防护等级等项仍以正式冻结规格与证书为准，暂不作为对外承诺参数发布。

Sensor model, controller, LED brightness steps, UI languages and certification/protection ratings remain subject to frozen specifications and certificates, and are not published as committed claims yet.

集成Integration

• WES (HTTP)：接收拣选任务、格口编码、业务颜色等指令，并驱动对应 LED 格口指示。 WES (HTTP): receives picking tasks, compartment IDs, business-defined colors and related instructions, then drives the corresponding LED guidance.
• RMS (TCP)：用于超高检测触发、检测结果回执、设备/业务状态交互。 RMS (TCP): handles over-height inspection triggers, result feedback and device/business-status exchange.
• 现场 I/O：支持雷达、LED 灯带、二次检测按钮、安全灯及机器人到位等现场信号连接。 Field I/O: supports connections to the sensor, LED strips, re-check button, safety-light and robot-arrival signals.
• 本地网络与配置：支持以太网、固定 IP 与 Web 配置界面。 Local network & configuration: supports Ethernet, static IP and a web-based configuration interface.
• 集成边界：协议字段、I/O 数量、信号逻辑及第三方系统兼容性，以项目接口文档和最终版本为准。 Integration boundary: protocol fields, I/O count, signal logic and third-party compatibility are subject to the project interface specification and final released version.

适用场景Use Cases

• 入仓装箱 / 上架超高检测：货物装入料箱后检查是否高于料箱允许高度，不符合要求时报警并要求处理后复测。 Inbound loading / put-away over-height check: after goods are loaded into the tote, check whether they exceed the allowable tote height; alert the operator and require correction/re-inspection when necessary.
• 货到人 / 料箱到人拣选工站：料箱到站后依据 WES 任务点亮目标格口，引导操作人员拣选正确产品。 Goods-to-person / tote-to-person picking: when the tote arrives at the workstation, illuminate the target compartment according to WES instructions and guide the operator to pick the correct item.
• 多分格周转箱作业：针对不同分格模式、行进方向和料箱长度配置灯带映射逻辑。 Multi-compartment tote operations: configure LED mapping for different compartment layouts, travel orientations and tote lengths.
• 同类工作站批量部署：相同或相近工作站可复用网络、雷达区域、灯带和 JSON 配置。 Replication across similar workstations: reuse network, sensor-zone, LED and JSON configurations across similar workstation setups.

前后对比Before vs After

• 之前：超高检查与拣选指示分散处理，操作员需在检测状态、数字指令和物理格口之间切换。 Before: over-height checking and picking guidance are handled separately, requiring operators to switch between inspection status, digital instructions and physical compartments.
• 之后：Pick N1 把料箱测高、异常报警/复测与 LED 格口指引整合进同一工站系统，并通过 RMS/WES 连接上层业务流程。 After: Pick N1 brings tote-height inspection, exception alert/re-check and LED compartment guidance into one workstation system, linked to upper-level workflows through RMS/WES.

部署说明Deployment

• 现场条件：24V 电源、以太网连接、可安装控制盒/雷达/按钮/灯带的工作站结构，以及与 WES/RMS 的通信条件。 Site requirements: 24V power, Ethernet connectivity, workstation structure for mounting the controller/sensor/button/LEDs, and communication access to WES/RMS.
• 超高基准：根据入仓料箱允许高度及现场结构设置检测平面；一个工作站兼容不同规格料箱时，以业务确认的最高允许料箱/负载高度为基准。 Over-height reference: set the inspection plane according to the allowable tote height and actual workstation geometry. Where one workstation handles multiple tote sizes, use the business-approved maximum allowable tote/load height as the reference.
• 灯带安装：沿工作站拣选口/格口区域安装并按实际灯带长度、灯珠密度、通道及装配方向进行配置。 LED installation: install the LED strips around the picking opening / compartment area and configure actual strip length, LED density, channel and installation direction.
• 初次调试：网络设置 → 雷达区域/屏蔽区配置 → 料箱与灯带配置 → RMS/WES 对接 → 超高与拣选两类流程联调。 Initial commissioning: network setup → sensor-zone/masking configuration → tote and LED configuration → RMS/WES integration → validation of both over-height and picking-guidance workflows.
• 复制部署：相同或相近工站可导入既有配置，减少重复调试。 Replication: import existing configurations for the same or similar workstation setups to reduce repeated commissioning.